Viking shield

Viking shield revisited

Back in 2014 I made my first Viking shield using wood that came from an industrial pallet that I had left up in my attic for about 10 years. The shield looked really good however I was never quite happy with it and I ended up putting the shield back up in the same attic that I had stored the timber for so long.

So a few weeks ago, I decided I would take the shield down and redo it the way I wanted it to look. Maybe I could hang this on my wall and not be ashamed of it. Even though I say it myself, the workmanship was really good and the fact the wood was warped, cracked and split, really suited the shield perfectly. The worst thing for me however,  was the shield boss which I made from a Fray Bentos pie tin that fitted into a fabric covered ring I made from a piece of partial wood.  At the time, I had no access to metal plate that I could make a shield boss from. I also had very little money and no workshop. So I made the shield and the boss out of whatever materials I had at hand. In fairness, it was a really good way to recycle materials that would otherwise be thrown in the bin, even if it was the recycle bin at that. For anyone that does not know, the boss is the metal dome in the center of the shield that is used to protect the hand while holding the shield in battel.

As you can see in the photo above, the finished boss on the right looked ok if you had never seen a Viking shield before. But I was just not happy with it and felt it took away from finish, feel and look of the shield project. Now this shield was always just an art project, but could still be used in a re-enactment Viking battle.

So, when I was back home in Donegal, I found an old copper water cylinder and thought this would be ideal to finish off what was then my abandoned project. I cut the cylinder up into square sheets and flattened them out. I then made my new boss from a sheet of the bronze copper that I cut and hammered it out using a warrington ballpein hammer on a large log that I hollowed out to make a dish shape. I also used on old canon ball as an anvil to give it shape. The canon ball I dug up in a garden in Dublin Ireland, years ago.  Never really thought about it till now, but just wonder what the story behind the canon ball is?
 

When the boss was finished, I then got it professionally distressed and aged, so it would look the part. It turned out very good although I would have liked a little more Verdigris. Verdigris is the blue green oxide that aged bronze and copper has, as in the photo below.

So after a little bit of work, the new boss was ready to replace the fray Bentos pie dish.

So I went ahead and attached it to the shield, but it still didn’t look the way I wanted. Sorry, I did not take a photo

So I got out my rarely used carving chisels and started giving some texture to the wood. I then aged it and even got a blow torch to it and scorched some of the wood.

So this is the finished shield. I’m not 100% happy with it and I might age this in the future. I am also not happy with the edging as Viking shield would have used raw hide leather, but it does kind of looks the part.

It is what it is, so I am reasonably happy with the finished shield. 

Blind Carving part 3. New sculptural wood carving from a wooden pallet

Blind Carving part 3.  

New sculptural wood carving from a wooden pallet

 

I am glad to say that I got the blind carving project finished, and considering the materials and tools I used, I am very happy with it. Before I go any further into describing how I finished the project, I would like to show you some of the carving tools I used and also ones that I just could not find at the time.

 

I went up into the loft today and found some of my carving chisels, the ones I didn’t use on this piece. I do have a few more, but sill need to locate them.

These are two Ashley Iles chisels that I bought when I was still an apprentice in 1989. They cost me, I think, about £18-£22 each, which works out at €22.86-€27.94 in Euros. When I bought them, they were reasonably priced at the time and I also got a trade discount from the tool shop I bought them in. They are fantastic chisels and came already sharpened, honed and ready to use. They also keep sharp when in use.

 

Now in comparison, this is a full set of 12 carving chisels that I bought in Lidl in 2012. They cost me €16 for the whole set which is an average on €1.34 each as compared to between €22.86-€27.94 for just one chisel. In many ways it seems a no brainer that the Lidl woodcarving chisels I bought a few years ago are good value, which indeed they are. But I have already spent about 7 or 8 hours, grinding, sharpening and honing them, and even with all that time I still haven’t been able to get them even a fraction as sharp as the Ashley Ilse chisels. When I can get them sharp, they just don’t hold a keen edge as the tool steal is too soft. In saying that, they are an OK starter set for anyone that is willing to put the work into grinding, sharpening and honing.

 

So back to the blind carving project.

I was able to get the nine sections of the coin finished and as I did each piece, I stained them with the iron oxide, vinegar mix. 

 

I then put a coat of wax on as each piece dried and am glad to say it looks OK.

As all the sections are separate pieces, I had to join them up together. I used MDF flooring to make a back and used hot melt glue to stick the carving on it. Although it made the carving sturdy, it also made it very heavy and I think the weight would have been too much to hang it on a normal domestic wall. I decided to take the MDF off and use an old curtain liner as a backing. So I cut the curtain liner into strips and then glued and stapled it to the back of the carving. Once this had dried, I then glued the rest of the liner over the whole back, which covered the staples and made it all look neater. I then put some picture hanging wire on the back and it was almost finished and ready to hang on the wall.

I felt that the carving looked a bit grey, so I put some brown wax on and buffed it off when it dried. To be honest, I now feel that it may have looked better before the brown wax went on, although the brown does make the finished piece look warmer.

 

So this is the finished piece that was made out of a wooden pallet.

I know it is not perfect, but I do think the imperfections add to overall look. As you can see, not all the pieces match up and some of the wood has started to warp and crack. I have to say I am very happy with it and for the first time since 1997, I feel like doing wood carving again. The reason I say 1997 is because that is when I made my first and up until now, my last carving. Now that's another story that I will talk about some day, and the reason my good carving chisels were in my loft.


Thank you for reading my blog and please feel free to make a comment if you wish.

 

Blind Carving part 1 New Sculptural Wood Carving

Blind Carving part 1     New sculptural wood carving from a wooden pallet

When I moved into my new house over 10 years ago, the builders had left a wooden pallet in the back garden. At the time I was still a cabinetmaker and me being me, I just couldn’t let the timber go to waist. I took the pallet apart and all the good timber, or at least what looked good at the time, I put up in the loft for a possible future project. Now over ten years later, I have finally decided to do something with all that timber. So I have taken all the wood down form my loft and I have got to say, the timber is not very good at all. Over the years it has dried out, cracked and warped, but I think I will use the roughness of the timber as part of the sculpture.

 So I have been thinking about making myself a Celtic shield for about 15 years and was even going to make it out of old copper pennies, and that got me thinking about Irish coins. So I have decided to make my wood into a giant coin that I can hang on the wall. The coin I have chosen is the old pre. decimalisation Florin which became the Irish 10p when we joined the EEC.

So this is the coin I will try and make from my very rough timber.

This is the timber that I have laid out and I have decided to do the work very rough as this will reflect how bad the wood is and also, the truth is I cant find my wood carving chisels as they are stored in the loft and to be honest, there is so much stuff up there, it would take me ages to find them. I also think that doing it in a rough way, will make it look old and hopefully will suit the wood I am using.

So this is how I will carve it and it will be in nine sections. I am going to blind carve each length. When I say blind carve, I mean that I will carve each length independent from the other, so the sections may not even match each other. Hopefully this will look good and the imperfections will reflect the warped and cracked wood I am using.

So this is the timber tacked together with Rocky2 my boxer dog in the foreground to give scale.

So to work I will go and I will update my progress as I go.